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<journal-meta>
<journal-id>0038-223X</journal-id>
<journal-title><![CDATA[Journal of the Southern African Institute of Mining and Metallurgy]]></journal-title>
<abbrev-journal-title><![CDATA[J. S. Afr. Inst. Min. Metall.]]></abbrev-journal-title>
<issn>0038-223X</issn>
<publisher>
<publisher-name><![CDATA[The Southern African Institute of Mining and Metallurgy]]></publisher-name>
</publisher>
</journal-meta>
<article-meta>
<article-id>S0038-223X2012000700001</article-id>
<title-group>
<article-title xml:lang="en"><![CDATA[Breakthrough Technologies]]></article-title>
</title-group>
<contrib-group>
<contrib contrib-type="author">
<name>
<surname><![CDATA[Paul]]></surname>
<given-names><![CDATA[R.L.]]></given-names>
</name>
</contrib>
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<aff id="A">
<institution><![CDATA[,  ]]></institution>
<addr-line><![CDATA[ ]]></addr-line>
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<pub-date pub-type="pub">
<day>00</day>
<month>07</month>
<year>2012</year>
</pub-date>
<pub-date pub-type="epub">
<day>00</day>
<month>07</month>
<year>2012</year>
</pub-date>
<volume>112</volume>
<numero>7</numero>
<fpage>iv</fpage>
<lpage>iv</lpage>
<copyright-statement/>
<copyright-year/>
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</front><body><![CDATA[ <p><font face="Verdana, Arial, Helvetica, sans-serif" size="4"><b><a name="top"></a>Journal    Comment - Breakthrough Technologies</b></font></p>     <p>&nbsp;</p>     <p>&nbsp;</p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">The ten papers    in the July edition would appear, at first glance, to have little in common.    Upon a second glance, they can be grouped into three broad themes:</font></p>     <blockquote>        <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2"><img src="/img/revistas/jsaimm/v112n7/set.jpg"><i>&nbsp;</i>Environmental      (two papers)</font></p>       <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2"><img src="/img/revistas/jsaimm/v112n7/set.jpg"><i>&nbsp;</i>Technology      (four in metallurgy and two in mining)</font></p>       <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2"><img src="/img/revistas/jsaimm/v112n7/set.jpg"><i>&nbsp;</i>Human      knowledge (two papers). I admit that it's not a very imaginative analysis,      but it's the best that I can do!</font></p> </blockquote>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">The minerals industry    is the proverbial 'whipping boy' for the environmental constituency, and there    is, regrettably, more than enough historical cause to justify that label. The    industry should make no excuses, take the criticism on the chin, green our mining    and processing technologies, and move on.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">That said, the    paper using satellite images to determine the impact of marble quarrying in    Turkey on the natural vegetation invites comparison with other industries. If    one were to analyse the entire planet using satellite imagery to determine the    percentage of the natural vegetation that has been destroyed for the sake of    mining, what would that number be? Probably less than a fraction of one per    cent, I suspect. Compare that with the devastation caused to the natural environment    by food production - the massive loss of biodiversity through the cultivation    of a few plant and animal species that we eat, and over-exploitation of the    ocean's fish resources - and mining looks relatively benign! Why does turning    a significant percentage of the earth's surface into monoculture wastelands    to produce food attract little criticism, but an application to open a new mine    to produce the minerals and metals required to build houses and cities does?    The deafening silence when Cape fynbos is ripped out to make way for another    wine estate is telling. Point made - time to move on.</font></p>     ]]></body>
<body><![CDATA[<p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">The six technology    papers cover widely differing topics, and it seems almost unfair to single out    one for detailed comment. The only aspect of commonality is that the papers    all extend the boundaries of existing technology in innovative ways. So, for    example, we see the results of using high-pressure grinding rolls for treating    copper, iron, and gold ores; anode and cathode electrodes being used in DC arc    furnaces instead of a submerged hearth anode; moisture reduction in fine coal    filter cakes by increasing the flow of air drawn through the cake; measurement    and modelling the pressures generated using non-explosive expansion materials    used in hard rock fracturing.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">This leads conveniently    to a theme that I have discussed before at SAIMM events - the different risk-and-reward    profiles of incremental and breakthrough research.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">Incremental research    is based upon the premise that whatever technology is currently being used today    it can be improved. The technology can be made more energy efficient, the recoveries    can be improved, the operating costs can be reduced, the environmental impacts    can be minimized, and so on. Each improvement is relatively small, but when    many such improvements are made over time the cumulative effect can be significant.    The advantages of this type of research are that the investment costs are low,    the time to implement is fast, and the technical risk is low. All the papers    in this edition of the Journal fall into the incremental category.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">Breakthrough research    is based upon the premise that existing technology has run its course, that    no more improvements are possible, and that further advances require something    completely new. Examples from the not- too-distant past include the development    of the CIP process for gold and the HPAL (high pressure acid leach) process    for the recovery of nickel from lateritic ores. CIP was intensively researched    in the laboratory, on a pilot-plant scale, and even operated on a full scale    using re-pulped filter plant tailings before being extended to large plants    treating ROM ores. I cannot imagine the total cost of the research conducted    in South Africa in today's Rands (a figure has been calculated in one of Mintek's    Application Reports, but most certainly underestimated), to which must be added    the equivalent costs in Australia and the USA. The technology worked, and the    benefits more than justified the costs.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">At that time most    new mining projects were financed off balance sheet or with the issue of equity,and    the decisions regarding the choice of technology were left exclusively to the    mining houses themselves. By the time HPAL came along the financial climate    of the world had changed significantly. It was now more common to leverage mining    projects via debt, and a long, protracted, and costly research phase was just    not acceptable to the lending institutions any more. Quick returns were the    order of the day. The outcome of fast-tracking HPAL was technical and financial    agony for those involved, and leading edge technology was renamed bleeding edge    technology.</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">Today the situation    is much, much worse. The risks associated with the health of the world economy,    the uncertain demand for resources, fluctuating interest and currency exchange    rates, and the time and cost of research have escalated so rapidly that investors    simply do not want to be burdened with the risks associated with being the first    implementer of breakthrough technology. Use proven technology is the new order    of the day. And yet, given the combined impacts of deeper ores, falling grades,    stagnating real metal prices, and constraints on energy and water availability,    the need for breakthrough technology that is significantly better than what    we have at present is escalating rapidly. How is this paradox going to be resolved?</font></p>     <p><font face="Verdana, Arial, Helvetica, sans-serif" size="2">There is never    a simple answer to such a question, and I will leave the debate to another time    and place. What is undoubtedly critical to the industry's long-term sustainability    in South Africa is the education and retention of our mining and metallurgical    engineers, and the ability of companies to maintain their critical in-house    knowledge bases given the mobility of their workforce. The last two papers in    this edition of the Journal address this particular topic. </font><font  size="2">&#9830;</font></p>     <p>&nbsp;</p>     <p align="right"><font face="Verdana, Arial, Helvetica, sans-serif" size="2"><i>R.L.    Paul</i></font></p>      ]]></body>
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