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Journal of the Southern African Institute of Mining and Metallurgy

On-line version ISSN 2411-9717
Print version ISSN 2225-6253

J. S. Afr. Inst. Min. Metall. vol.111 n.3 Johannesburg  2011

 

JOURNAL PAPER

 

In search of low cost titanium: The Fray Farthing Chen (FFC) Cambridge process

 

 

S.J. Oosthuizen

Materials Science and Manufacturing, CSIR, Pretoria

 

 


SYNOPSIS

This article explores the Fray Farthing Chen (FFC) Cambridge process, a novel method for the electrochemical deoxidation of metal oxides in molten salt, discovered at the University of Cambridge in 1997. The process was hailed as a highly promising, potentially low cost, novel method for the production of titanium metal direct from its oxides. The article should inform researchers in the field of some of the challenges in the commercialization of a novel, high profile process involving multiple stakeholders. The author, former senior process engineer at British Titanium Plc, the company originally tasked with commercializing titanium production via the FFC Cambridge process, reviews the latest literature and discusses past and present progress in the pursuit of low cost titanium metal via this process. Topics explored include the history of the process, attempts at commercialization, NASA's alternative application, and present status of the process.

Keywords: FFC Cambridge, titanium, molten salt


 

 

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References

1. CHEN, G.Z., FRAY, D.J., AND FARTHING, T.W. Direct Electrochemical Reduction of Titanium Dioxide to Titanium in Molten Calcium Chloride. Nature, vol. 407, 2000, pp. 361-4.         [ Links ]

2. SCHWANDT, C., DOUGHTY, G.R., and FRAY, D.J. The FFC-Cambridge Process for Titanium Metal Winning. Key Engineering Materials, vol. 436, 2010, pp. 13-25.         [ Links ]

3. BERTOLINI, M., SHAW, L., ENGLAND, L., RAO1, K., DEANE, J., and COLLINS. The FFC Cambridge Process for Production of Low Cost Titanium and Titanium Powders. J. Key Engineering Materials, vol. 436, 2010, pp. 75-83.         [ Links ]

4. FRAY, D.J., FARTHING, T.W., and CHEN, Z. Patent WO9964638 (1999)        [ Links ]

5. BERTOLINI, M. Metalysis Launching Pilot Cell. International Titanium Association Newsletter, April, vol. 1, no. 3, 2010        [ Links ]

6. Metalysis Ltd.         [ Links ] [Online] Available from: www.metalysis.com [Accessed: 2010-05-20]. 2010.

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