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South African Journal of Chemistry

versão On-line ISSN 1996-840X
versão impressa ISSN 0379-4350

S.Afr.j.chem. (Online) vol.74  Durban  2021

http://dx.doi.org/10.17159/0379-4350/2021/v74a3 

RESEARCH ARTICLE

 

DFT+U Study of the Electronic, Magnetic and Mechanical Properties of Co, CoO, and Co3O4

 

 

Abdelaziz Cadi-EssadekI; Alberto RoldanI; David Santos-CarballalI, II, ; Phuti E. NgoepeII; Michael ClaeysIII; Nora H. de LeeuwI,,*

ISchool of Chemistry, Main Building, Cardiff University, Park Place, CF10 3AT, Cardiff, United Kingdom
IIMaterials Modelling Centre, University of Limpopo, Private Bag X1106, Sovenga, 0727, South Africa
IIIDepartment of Chemical Engineering, Catalysis Institute and c*change (DST-NRF Centre of Excellence in Catalysis), University of Cape Town, Private Bag X3, Rondebosch, 7701, South Africa

 

 


ABSTRACT

Cobalt nanoparticles play an important role as a catalyst in the Fischer-Tropsch synthesis. During the reaction process, cobalt nanoparticles can become oxidized leading to the formation of two phases: CoO rock-salt and Co3O4 cubic spinel. Experimentally, it is possible to evaluate the phase change and follow the catalyst degradation by measuring the magnetic moment, as each material presents a different magnetic structure. It is therefore important to develop a fundamental description, at the atomic scale, of cobalt and its oxide phases which we have done here using density functional theory with the Dudarev approach to account for the on-site Coulomb interactions (DFT+U). We have explored different Ueff values, ranging from 0 to 5 eV, and found that Ueff = 3.0 eV describes most appropriately the mechanical properties, as well as the electronic and magnetic structures of Co, CoO and Co3O4. We have considered a ferromagnetic ordering for the metallic phase and the antiferromagnetic structure for the oxide phases. Our results support the interpretation of the catalytic performance of metallic cobalt as it transforms into its oxidized phases under experimental conditions.

Keywords: Materials chemistry, cobalt oxides, cobalt metal, spinel, density functional theory, on-site Coulomb correction.


 

 

1. Introduction

Supported cobalt nanoparticles play an important role as catalysts in the Fischer-Tropsch synthesis (FTS),1,2 which is a surface polymerization reaction producing hydrocarbon chains from syngas (mixture of H2 and CO). Recent investigations have concentrated their efforts on the link between the optimum performance of the nanoparticles and their structure.3-5 Other investigations have focused on the deactivation of the cobalt nanoparticles by oxidation from water and related this process to the size of the nanoparticles.6-8 Indeed, H2O, a by-product of FTS, has an important effect on the deactivation of cobalt-based FT catalysts. Claeys and co-workers9,10 showed a correlation between the cobalt nanoparticle's size and its deactivation, which is a consequence of complex re-oxidation mechanisms leading to the formation of the inactive cobalt oxide phase (CoO). To track the deactivation process and the phase change, Claeys and collaborators9 used a magnetometer and reduced tricobalt tetroxide (Co3O4) to metallic cobalt. The phase change modifies the magnetization, thereby generating a signal in the magnetometer. The initial Co3O4, which also has potential applications in several fields of catalysis,1,2,11-16 was reduced stepwise to CoO and then to metallic Co.9 This process led to a change from an antiferromagnetic to a ferromagnetic structure. The opposite process, i.e. Co oxidation, would lead to CoO before forming Co3O4. Therefore, a description of the Co oxidation to CoO and then Co3O4 is crucial for understanding and designing the properties of the catalyst nanoparticles.17

A key to controlling the FTS process on Co-based catalysts is to understand the catalyst and active species, where computational modelling can help to explain any structure-activity relationships. Previous theoretical studies have investigated independently the metallic cobalt and oxide phases, but a common protocol to describe accurately all three materials is required, i.e. a common computational setup for representing the electronic and mechanical properties. Thus, the goal of this investigation is to determine a common computational methodology, based on the Density Functional Theory (DFT) to describe accurately the electronic and geometric structures of Co, CoO, and Co3O4.

DFT commonly underestimates the band gap and magnetic moment of materials where the valence electrons are highly localized,18 such as Co metal and Co oxides. Here, we therefore adopt the DFT+U19-22 method to describe correctly the electronic and geometric properties of Co, CoO and Co3O4. DFT+U is a correction of the pure DFT method, where the U parameter is a Hubbard-like potential added to the Kohn-Sham DFT Hamiltonian. DFT+U usually provides accurate results for 3d transition metal oxides, hence the use of this method in our investigation. We have considered several U parameters, ranging from 0 to 5 eV in order to calculate the lattice parameters, the band gaps, the total magnetic moments, and the bulk moduli of the materials, following the procedure used in previous works.23-25

 

2. Computational Methods

We have carried out the calculations using the Vienna Ab-initio Simulation Package (VASP),26-29 which solves the Kohn-Sham equations in a periodic framework.30 All calculations were spin polarized and we have employed the generalized gradient approximation (GGA) with the Perdew-Burke-Ernzerhof (PBE)31 as the density functional. The long-range dispersion interactions were described by the semi empirical method of Grimme (DFT-D3).32 We have considered the dispersion effects for modelling these metallic and ionic bulk phases here, as we expect in future work to study the catalytic properties of the surfaces of these materials, where this correction plays a major role.33-44 We have used the Dudarev approach22 to describe the d electrons of the metal atoms, in the DFT+U45 scheme, as implemented in the VASP software. Note that the U used in this investigation is the effective Hubbard Ueff = U-J where J is considered equal to zero. The core electrons up to and including the 3p levels of Co and the 1s of O were considered as frozen states and the projected augmented wave method (PAW)46 was used to evaluate the interaction between the core and the valence electrons. To determine the number of plane-waves required, we have run energy convergence tests and found that 500 eV is sufficient to properly describe the three materials, i.e. Co, CoO, and Co3O4. The geometry optimizations were performed using the conjugate gradient technique with an ionic convergence criterion of 0.01 eV/A. Both the shape and the volume of the cell were allowed to change to obtain the ground state lattice. The reciprocal space was sampled by a 21 x 21 x 21 mesh of k-points for both Co and CoO bulks, while for Co3O4an 8 x 8 x 8 mesh of k-points was used.

Cobalt. Metallic cobalt (Co) has three crystal structures: hexagonal close-packed (hcp) (a-phase), face centred cubic (fcc) (ß-phase) and primitive cubic phase (e-phase). Under room conditions, the hcp cobalt is more stable than the fcc phase, while above 450 °C the ß-phase becomes the most stable structure.47 Additionally, it has been observed that the FTS is facilitated by an hcp Co catalyst.48-50 Thus, we discuss only the catalytically important cobalt hcp phase, whose primitive unit cell is shown in Fig. 1a.

 

 

Cobalt oxide. Metal monoxides such as CoO have a rock-salt NaCl crystal structure (R3m) and the most stable magnetic ordering below its Néel temperature is the antiferromagnetic type II (AF-II). In the AF-II ordering, the metal atoms located on the (111) plane present a ferromagnetic ordering, while the metal atoms on two adjacent planes have an antiferromagnetic arrangement.51,52 In the solid state calculations, this magnetic ordering cannot be represented as there is a geometrical frustration in the CoO crystal structure. Thus, to investigate the AF-II structure, we have considered a rhombohedral four-atom unit cell (R3m space group) (Fig. 1b), which is equivalent to the geometry used in previous theoretical studies where the authors investigated the electronic and magnetic structures of CoO.53,54

Tricobalt tetroxide Co3O4. The mixed oxidation state cobalt oxide has a normal spinel structure with a formula unit represented as (A)[B]2O4, where A and B represent Co2+ and Co3+, respectively. The magnetically active Co2+ are located in the tetrahedral site. Co3+ are located in the octahedral site, leadingto a complete occupation of the low energy t2g orbitals and therefore those atoms do not have a permanent magnetic moment.55 Below the Néel temperature (~40 K), the stable magnetic structure is the collinear antiferromagnetic ordering of the spins within the tetrahedral sites.55-57 Figure 1c shows the crystal structure of Co3O4 and its magnetic ordering where neighbouring Co2+ have opposite orientated high-spin states (S = 3/2).

 

3. Results

3.1. U Parameters Fitting

3.1.1. Cell Parameter

The calculated values of the lattice parameter for Co, CoO, and Co3O4, as a function of U values, are shown and compared with previous experimental studies in Table 1. The c/a ratio for Co, which is defined as the ratio of the lattice parameters c and a, increases from 1.616 to 1.801 for a range of U values between 0.0 and 4.0 eV, then it falls to an average of 1.587 at U = 4.5 and 5.0 eV The calculated values are close to the experimental one obtained from the X-ray bond's method, c/a = 1.623,58 with the highest percentage error of 12 % (Fig. 2).

 

 

The cell lattice of the CoO cubic cell ranges from 4.259 to 4.349 A as a function of U (Table 1), which is in good agreement with the experimental value (4.26 A).59,60 Indeed, we have a maximum percentage error of only 2.1 % for U = 1.5 eV (Fig. 2). The cell shape was freely relaxed during the geometry optimization, which led to a monoclinic distortion, Aß = ß -125.264 °, ranging from -1.42 ° for U = 2.5 eV to 0.32 ° for U = 4.0 eV. The best agreement with experimental findings (∆ß = 0.30 °)60 was found for U = 3.0 eV (∆ß = 0.19 °), whereas Schrön et al.62used DFT+U to calculate a monoclinic distortion of 0.80 °.

The Co3O4 cubic lattice parameter also increases with the U value from 8.053 to 8.099 A (Table 1). Comparing to the experimental value (a = 8.086 A)61, the minimum percentage error (0.01 %) corresponds to U = 3.0 eV (Fig. 2). Contrary to CoO, the unit cell does not suffer any distortion if the cell shape is allowed to relax freely, which is expected for spinels containing only one type of cation.63 Concerning the bond angle analysis, similarly to Selcuk et al.,64 we only find a distortion for the O-Co3+-O angles, while the O-Co2+-O angles keep the same value upon bulk optimization.

3.1.2. Mechanical Properties

We have calculated the bulk modulus for each of the three materials as a function of the U value (Table 2). The calculated bulk moduli for pure Co are all in the same order as the experimental values and the bulk modulus derived using U = 2.5 eV is within the range of experimental values (19165-199.666) (Fig. 2).

 

 

The bulk modulus of CoO was reported experimentally to be 181 GPa68 and subsequently confirmed by shock and static experiments to be 179 GPa.67 Our best agreement with the experimental results was again found for U =2.5 eV where we calculated a value of 182 GPa (Fig. 2). Our result using DFT-D3 + U is close to the one obtained using hybrid functionals (214.92 GPa).70

The bulk modulus of the Co3O4 material was evaluated experimentally to be 189 GPa,69 which is similar to the PBE+U value (192 GPa) calculated by Chen et al.71However, our derived values using DFT+U range from 232 to 249 GPa and therefore overestimate the Co3O4 compressibility as the bulk modulus represents the resistance to fracture of a materials. The smallest percentage error was found for U = 5.0 eV (22.75 %) (Fig. 2).

From our calculations (Table 2 and Fig. 2) we note that the value of U = 2.5 eV gives the best agreement with the experimental results for both Co and CoO materials. Concerning Co3O4, our calculated values are generally overestimating the bulk modulus compared to the experimental result (189 GPa69). However, our calculations are based on a perfect and pure single crystal, whereas the presence of impurities and defects, which are difficult to control in experimental samples, may play a key role in influencing the bulk modulus. Thus, if our calculations of the bulk modulus for Co3O4 are correct, as suggested by the excellent agreement with experiment for Co and CoO, then the non-perfect nature of the experimental Co3O4 material makes it less resistant to fracture, compared to the perfect material considered in our calculations.

3.1.3. Electronic Structure

We show in Table 3 the magnetic moment per Co atom and the band gap as a function of the U value for Co, CoO and Co3O4 bulks.

 

 

We note an increase of the magnetic moment in line with the d-correlation for metallic Co, from 1.58 to 2.04 ,uB. The best agreement with the experimental value (1.72 ,uB65) is found for U = 1.5 eV. However, for the range of U = [0.5-3] eV, the percentage error is relatively small, at less than 5.5 % (Fig. 2), in good agreement with previous GGA+U reports.47

The calculated magnetic moment per Co atom in the oxides also increases with the U parameter. In the case of CoO, it is underestimated by ~1 ,uB compared to the experimental values.51,60,72 The disparity with experiment is attributed to the inaccurate description of the angular momentum of Co2+, which is not totally quenched by the crystal field.52 We could have increased the U parameter to agree better with the experimental magnetization value, but that would have compromised the accuracy of the lattice parameters and the band gap. However, our calculated magnetic moments fall in the range of previous theoretical studies (2.63-2.74 ,μB).19,52,78,79

The poor treatment of the Co2+ angular momentum is also reflected in Co3O4. The values in Table 3 are equivalent for all the Co2+ and we should bear in mind that the magnetic moment indicates the absolute value and may be negative or positive depending on the spin orientation. Experimental magnetic moment measurements of the Co2+ atom have indicated a value of 3.26 μBin Co3O455, which is ~0.5 ,μB larger than our calculation using U = 5.0 eV. Singh et al.80used DFT+U (U = 4.4 eV for the Co2+ ions and 6.4 eV for the Co3+ ions) to derive a magnetic moment of Co2+ of 2.71 ,μB. They have also employed hybrid functional calculations, which calculated a value of 2.66 ,μB. Walsh et al.81also used DFT+U (U = 2.0 eV) and reported a similar value for the Co2+ magnetic moments, i.e. 2.52 ,μB.

We therefore consider that any U parameter bigger than 3 eV describes as accurately as is possible the magnetic moment of CoO and Co3O4.

Similarly to the magnetization, the band gap (Table 3) increases with the U parameter. In the case of CoO, Kurmaev et al.73found a value of 2.60 eV using synchrotron-excited oxygen X-ray K-emission spectroscopy. Forti et al.54used DFT+U (U = 4.0 eV), including spin orbit coupling (SOC), to calculate a band gap of 2.81 eV, which is very close to our calculated value (2.82 eV), indicating the negligible effect of SOC in this material.

The accepted experimental band gap values found in the literature for Co3O4 ranges from 1.6 to 3.0 eV.74-77 However, infrared optical spectroscopy has found a band gap of 0.76 eV,82 whereas the use of long-lived photoexcited carrier dynamics of d-d excitation83 measured an optical band gap of 0.82 eV There are also discrepancies in previous theoretical band gap calculations of Co3O4. Lima84 used hybrid calculations, which led to a band gap of 0.72 eV in agreement with the experimental study made by Qiao et al. (0.76 eV)82 and with our result (for U = 1.0 eV). They found that SOC was not essential for the description of Co3O4. However, another study made by Walsh et al.81using DFT+U (U = 2.0 eV) determined a band gap of 1.23 eV The discrepancies between the different studies concerning the Co3O4 band gap shows that the description of this property is still under debate.

To determine the U value that describes correctly the geometry of the three materials, we have considered a percentage error cut off of 2.5 % as a good estimation of the cell lattice. We note from Fig. 2 that for Co, CoO and Co3O4, the percentage error to describe the bulk geometry is smaller than 2.5 % for the range of U values [0, 3] eV and U = [4.5, 5] eV. The accuracy of the bulk modulus is compromised for Co3O4, but U ~3.0 eV provides a suitable description for the rest of the materials.

A U value of ~3.0 eV also describes adequately the magnetic moment of the three materials and the band gap of both CoO and Co3O4. As we will consider a system containing pure Co and its oxides in future investigations, we need to determine one U value that describes, with an acceptably small percentage error, the properties of the three materials at the same time. We will therefore ensure that the formation energies of the cobalt oxide phases are in good agreement with experiment results.85 Thus, an effective increment of the on-site Coulomb repulsion in the Co d electrons by 3 eV is a fair compromise to investigate the physical and chemical properties of Co, and its oxides, although a single U value cannot describe accurately all the properties of the three solids.64,86-89

3.2. Electronic and Mechanical Properties for U = 3 eV

We have adoptedU=3eVtodescribe and discuss in more detail the electronic structure, elastic constants, and mechanical properties of Co, CoO and Co3O4.

We have determined the interatomic distances for the three materials and found the Co-Co distance in metallic Co to equal 2.427 A, which is comparable to previous experimental findings (2.497 A).47 In the CoO bulk, we have determined a Co-O distance of 2.142 A, which is in agreement with previous reports (2.13 Ã).59 In Co3O4, the Co3+-O and Co2+-O distances are 1.920 and 1.937 A, respectively, which is comparable to a previous theoretical investigation64 (Co3+-O = 1.926 A and Co2+-O = 1.929 A), whereas another theoretical study determined the followingdistances: Co3+-O = 1.93A and Co2+-O = 1.94A.81 Our calculated Co3+-O and Co2+-O distances are also in good agreement with the experimental result (Co3+-O = 1.923 A and Co2+-O = 1.928 A) reported by Liu et al.90

In Fig. 3, we show the total and projected density of states (DOS) of Co, CoO and Co3O4 materials. The asymmetric up and down spin channels show the ferromagnetic characteristic of metallic cobalt, where the shift of the band centre in the minority spin towards higher energies has also been observed in previous theoretical studies.47,91

The total magnetization of CoO is zero as the DOS of the up and down spin channels are symmetric (Fig. 3). Indeed, the three unpaired electrons of each cobalt atom in the four-atom unit cell present an antiferromagnetic ordering as shown in (Fig. 1b). We note that the valence band is composed by the Co 3d orbitals and O 2p orbitals, while the contribution of anion orbitals to the conduction band is negligible. Similar results were shown by Archer et al.92and Wdowick et al.52who used DFT+U methodology to show the hybridization of the Co 3d orbitals with the O 2p orbitals in the valence band, while the conduction band is composed only by Co 3d. More precisely, the valence band maximum is mainly composed by the O 2p orbitals and the Co t2g orbitals, while the conduction band minimum is dominated by the Co 3d orbitals.

We have also computed the J1 couplingbetween the nearest Co neighbours (Equation 1), where S = 3/2 and EAFM and EFM are the total energies of the antiferromagnetic and ferromagnetic structures, respectively. Our J value (15.69 meV) is double the one determined by Deng et al.93(8.00 meV), who used U = 5.1 eV and J = 1.0 eV to describe the rocksalt CoO bulk.

In the case of Co3O4, we note from Fig. 3 that the DOS is mainly constituted of the Co3+ d orbitals, for the band energies between -1.5 and -0.5 eV Moreover, it is equally formed by the d-Co3+, d-Co2+ and 2p O orbitals between -0.5 eV and the Fermi energy. In the conduction band, the Co3+ d-orbitals are less dominant and the contribution of O p orbitals and Co2+ d-orbitals is non-negligible, in good agreement with previous experimental and theoretical investigations, which have also demonstrated that the Co3+ d-orbitals prevail in the valence band.64,71,94 Additionally, from the projection of the Co3+ orbitals, we noted that the valence band is composed of t2g orbitals and the conduction band is composed of eg orbitals. The symmetrical plot of the Co3+ DOS confirms that all the t2g orbitals are filled with six electrons, while the eg oribitals are empty. Thus, our computational results validate the magnetic structure: S=0(t2g6 eg0), showing that the Co3+ atom in spinels has the same behaviour regardless whether it occupies the tetrahedral or octahedral position.95

In Co2+, the down spin states of the t2 orbitals are located in the valence band, while the spin-up states are located in the conduction band (Fig. 3). We observe that most of the e orbitals are located at a higher energy than the t2 orbitals and both alpha and beta states are located in the valence band, but at different energies (non-symmetric plot). These show the magnetic configuration of Co2+ to be S = 3/2 (eg4 t2g3), which confirms that the magnetization in the Co3O4 bulk comes from the Co2+ atoms with their unpaired electrons, which is in good agreement with the study made by Chen et al.71It also suggests that the magnetic properties of this atom in a spinel do not depend on the cation filling the octahedral holes.95

We have next computed the J1 exchange coupling between the nearest Co2+ neighbours (Equation 2):

where S = 3/2 and EAFM and EFM are the total energies of the antiferromagnetic and ferromagnetic structures, respectively. In this work, we determined a value of J1 = -4.28 meV, which is close to the value reported in a previous experimental investiga-tion.56 Another theoretical investigation made by Chen et al.71 reported a value of-5.0 meV using hybrid functionals. However, the same authors determined a value of 0.1 meV using DFT+U as their Ueff parameter is larger than ours: they chose Ueff = 4.4 and 6.7 eV for Co2+ and Co3+, respectively.

In Table 4, we summarize the calculated independent elastic constants for the hcp crystal symmetry of Co (C11,C12,C13,C33, C44, and C66). We note that C12 and C13 are in good agreement with previous theoretical and experimental investigations,96,97 but for the other elastic constants, we found a discrepancy of more than 25 %. This discrepancy may arise from the choice of the U parameter: here we consider U = 3.0 eV while Kuang et al.96chose an on-site Coulomb interaction U = 2.8 eV and on-site exchange interaction J = 1.0 eV. Guo et al.98have also used DFT (GGA) to evaluate the elastic constants and their results are in the same range as ours.

 

 

The elastic constants of CoO compare well with previous theo-retical52 and experimental investigations99, showing a percentage error of less than 12 % compared with the experimental findings for the three independent elastic constants, i.e. C11,C12, and C44.

The calculated values of the independent elastic constants of Co3O4 (C11 = 307.80, C12 = 145.80, and C44 = 104.43) are in the same range as the ones found for CoO. We compare our calculated elastic constants for Co3O4 with those simulated for the very-well characterized magnetite Fe3O463 as, to the best of our knowledge, there is no information on the experimental elastic constants for Co3O4 in the literature. The normal and shear strains, which are perpendicular and parallel distortions to the cell faces, lead to the elastic constants C11 and C44, respectively, which have higher values for Co3O4, suggesting that this spinel oxide is harder and more difficult to compress than its iron counterpart. However, the elastic constant C12, which measures the distortion along two different axes is 14.1 GPa larger for magnetite, indicating that the cobalt spinel is slightly easier to deform in this direction compared to Fe3O4.

 

4. Conclusion

We have studied the mechanical and electronic properties of Co, CoO and Co3O4, considering U values ranging from 0 to 5 eV The calculated bulk properties, i.e. cell parameter, bulk modulus, magnetic moment, and band gap for all the materials, were in fair agreement with previous theoretical and experimental studies for U = 3.0 eV. We have therefore chosen this latter value to describe the electronic and magnetic structures, and the elastic constants of the three materials. We have shown, from the DOS plots that metallic cobalt is ferromagnetic, while both cobalt oxides, CoO and Co3O4, present an antiferromagnetic structure. In CoO, the metal atoms belonging to the same (111) plane have a ferromagnetic ordering, while the metal atoms on two adjacent (111) planes present an antiferromagnetic ordering. In Co3O4, the magnetization comes from the Co2+ atoms as they have unpaired electrons and the neighbouring Co2+ have opposite high-spin state (S = 3/2). U = 3.0 eV also describes correctly the band gaps of both CoO and Co3O4 materials. Finally, the calculated elastic constants are in fair agreement with previous theoretical and experimental studies, except for the C33 and C66 of metallic Co.

 

Acknowledgements

We acknowledge the Engineering & Physical Sciences Research Council (EPSRC grant no. EP/K016288/1) for funding and the Economic and Social Research Council for funding of a Newton UK-South Africa International PhD Partnering programme (grant no. ES/N013867/1). We acknowledge the use of the Centre for High Performance Computing (CHPC) facility of South Africa in the completion of this work. Via our membership of the UK's HEC Materials Chemistry Consortium, which is funded by EPSRC (EP/L000202/1 and EP/R029431/1), this work used ARCHER, the UK National Supercomputing Service (http://www.archer.ac.uk). This work was performed using the computational facilities of the Advanced Research Computing @ Cardiff (ARCCA) Division, Cardiff University. The authors also acknowledge the use of HPC Wales, and associated support services, in the completion of this work. All data created during this research are openly available from the Cardiff University's Research Portal at http://doi.org/10.17035M.2018.0061874165

 

ORCID iDs

A. Roldan: orcid.org/0000-0003-0353-9004

D. Santos-Carballal: orcid.org/0000-0002-3199-9588

N.H. de Leeuw: orcid.org/0000-0002-8271-0545

 

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Received 22 January 2020
Revised 1 June 2020
Accepted 24 June 2020

 

 

* To whom correspondence should be addressed. E-mail: deleeuwn@cardlff.ac.uk
Present address: School of Chemistry, University of Leeds, Leeds LS2 9JT, United Kingdom.

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