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Journal of the Southern African Institute of Mining and Metallurgy

On-line version ISSN 2411-9717
Print version ISSN 2225-6253

Abstract

SHEKHAR, G. et al. Draw control strategies in sublevel caving mines - A baseline mapping of LKAB's Malmberget and Kiirunavaara mines. J. S. Afr. Inst. Min. Metall. [online]. 2018, vol.118, n.7, pp.723-733. ISSN 2411-9717.  http://dx.doi.org/10.17159/2411-9717/2018/v118n7a6.

The Malmberget and Kiirunavaara mines are the two largest underground iron ore operations in the world. Luossavaara-Kiirunavaara AB (LKAB) uses sublevel caving (SLC) to operate the mines while maintaining a high level of productivity and safety. The paper enumerates the loading criteria and loading constraints at the mines and outlines details of mine design, layout, and geology affecting the draw control. A study of the various draw control strategies used in sublevel caving operations globally has also been done to establish the present state-of-the-art. An analysis of the draw control and loading operations at the Malmberget and Kiirunavaara mines is summarized using information collected through interviews, internal documents, meetings, and manuals. An optimized draw control strategy is vital for improving ore recovery and reducing dilution in SLC. Based on the literature review and baseline mapping study, a set of guidelines for designing a new draw control strategy is presented. The draw control strategy at Malmberget and Kiirunavaara is guided by a bucket-weight-based drawpoint monitoring system that is part of the overall framework. Both mines employ a draw control strategy that considers the production requirements and mining constraints while regulating the loading process through an empirical method based on bucket weights and grades. However, in the present scenario of fluctuating metal prices and increasing operational costs a new draw control strategy is needed which is probabilistic in nature and can handle the uncertainties associated with caving operations.

Keywords : sublevel caving; draw control; optimization; drawpoint monitoring.

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